OK, then. I'll try to answer everyone's questions in one post:
Why Carbon - It's very light. To minimize the impact on the Force Feedback effects, you have to make it as light as possible. This is especially true the further you get away from the center of the rotational axis point of the wheel. The entire unit (including the coil cable) weighs just 110 grams.
We did investigate alternatives to carbon fiber. Aluminum certainly was an option, but to achieve the strength we were after, the plate would have to be near twice as thick. This would affect the overall weight as well as the cross section. In the beveled section for the lights, it would be twice as deep with a reflective silver finish from the machining. Also, when you look into the cost of an aluminum plate in that thickness, the cost difference is negligible. I stand firm that our choice of using real carbon fiber was the best possible option for performance, strength, looks
and cost.
Buttons - Cost. This again would increase the cost is such low volumes. Not just in the cost of the buttons themselves, but everything from the size/cut of the plate, additional wiring, controller board modifications and additional assembly time. I know these things sound small on their own, but when thinking on a volume scale (even a small one), they can get very large.
That being said, we may look into making a "PRO" version with buttons in the future but it will come with a higher cost - something of a hot topic it seems
For what we cannot compromise in cost we try to make up for 10 fold in service and value. Every single unit is hand made and tested thoroughly. We include all tools needed for installation, an installation guide with 3d illustrations in 4 languages, and CD with a simple installer for all your plugins.
Chris Considine
CXC Simulations