it always used to get a little toasty - but never this hot! i was using it in a cool-ish room, and it wasn't in use (just plugged in!) and the bottom has a great big indent, the top has kind of morphed a bit - i can't post pics (im at school atm) - but when i get home i will.
I was always worried about how it ran quite hot compared to my others (in fact after hours of heavy use it was uncomfortable to hold it by the USB port, but it never got so hot that it could melt the outer casing!
i lost the lid, but i religiously clean the end out with a puff before putting it in, it lives in a not too dirty shirt pocket - alas no lights come on any more when i plug it in
Seems screwed, i think i have backups, but now im a pen drive down through what appears to be a manufactorial defect - what should i do?